Additive Manufacturing Systems for Diverse Industries

Publication ID: 24-11857735_0002_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Additive Manufacturing Systems for Diverse Industries,” Published Technical Disclosure No. 24-11857735_0002_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857735_0002_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,735.

Summary of the Inventive Concept

The inventive concept leverages the core technology of the original patent to expand into new industries, including furniture, fashion, sports, music, and architecture, enabling the creation of customized products with unique properties.

Background and Problem Solved

The original patent focused on additive manufacturing of medical devices, but the technology has broader applicability. The inventive concept addresses the limitations of traditional manufacturing methods in various industries, providing a solution for creating complex, customized products with specific properties.

Detailed Description of the Inventive Concept

The inventive concept adapts the original patent's additive manufacturing system to accommodate diverse industries. The system comprises a filament feeding system capable of handling a wide range of materials and a 3D printing module adapted to create products with unique combinations of properties. The system can concurrently deposit filament materials at varying blend ratios, enabling the creation of customized products with tailored properties. For example, in the furniture industry, the system can create customized components with varying textures, colors, and shapes. Similarly, in the fashion industry, the system can produce bespoke accessories with unique combinations of properties.

Novelty and Inventive Step

The inventive concept introduces a new application of the original patent's technology, expanding into diverse industries and enabling the creation of customized products with unique properties. The novelty lies in the adaptation of the additive manufacturing system to accommodate various industries, as well as the ability to concurrently deposit filament materials at varying blend ratios.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include modifications to the filament feeding system, such as using different types of filament materials or incorporating additional processing steps. Variations could also include adapting the system for use in other industries, such as aerospace or automotive.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential, enabling the creation of customized products with unique properties in various industries. The target markets include furniture, fashion, sports, music, and architecture, with potential applications in other industries as well. The system's ability to produce complex, customized products with specific properties could disrupt traditional manufacturing methods and create new opportunities for businesses and consumers alike.

CPC Classifications

SectionClassGroup
A A61 A61M25/0012
B B29 B29C64/118
B B29 B29C64/209
B B29 B29C64/295
B B29 B29C64/336
B B29 B29C64/393
B B33 B33Y10/00
B B33 B33Y30/00
B B33 B33Y40/00
B B33 B33Y50/02
B B33 B33Y80/00
A A61 A61N1/05
B B29 B29K2995/007
B B29 B29L2031/7542

Field of Art

Additive manufacturing and 3D printing technologies, with expertise in medical device fabrication, materials science, and multi-material printing techniques. Requires advanced understanding of thermoplastic extrusion, material properties, and precision manufacturing processes

Person of Ordinary Skill (PHOSITA) Profile

A skilled engineer or technologist with advanced degrees in materials engineering, mechanical engineering, or biomedical engineering, possessing comprehensive knowledge of 3D printing methodologies, material science, and cross-industry manufacturing techniques

Obviousness Rationale

A PHOSITA would recognize that the core additive manufacturing principles disclosed in the source patent are readily adaptable to diverse industrial applications by modifying material selection, deposition parameters, and target product characteristics. The fundamental technological framework of controlled filament deposition, heating cartridge design, and substrate manipulation remains consistent across different industries. The PTD demonstrates predictable extensions of the original patent's core technological concepts through systematic application of known 3D printing principles.

Obvious Combinations & Variations

Source Patent Element
Heating cartridge with substrate inlet and outlet ports enabling controlled material deposition
PTD Variation
Adapting the heating cartridge system for furniture, fashion, sports, and architectural component manufacturing
Obviousness Reasoning
A PHOSITA would recognize that the fundamental material extrusion mechanism is transferable across industries, with minor parameter adjustments to accommodate different material properties
Source Patent Element
Filament with specific durometer properties (Shore durometer less than or equal to 72D)
PTD Variation
Selecting and blending multiple filament materials to create products with tailored mechanical and aesthetic properties
Obviousness Reasoning
Material property manipulation through controlled filament blending is a known technique in additive manufacturing, representing a predictable design optimization strategy
Source Patent Element
Rotational and longitudinal movement of substrate relative to heating cartridge
PTD Variation
Applying precise movement control techniques to create complex geometries in diverse product categories
Obviousness Reasoning
Precision movement control is a fundamental additive manufacturing technique applicable across multiple domains, representing an obvious technological transfer
Source Patent Element
Medical device fabrication using controlled material deposition
PTD Variation
Extending additive manufacturing principles to create customized products in furniture, fashion, sports, and architectural domains
Obviousness Reasoning
Cross-industry technology transfer is a standard engineering practice, particularly when core manufacturing principles remain consistent
Source Patent Element
Particulate incorporation near outer surface of manufactured component
PTD Variation
Introducing surface-level material variations to create unique textures and aesthetic properties in non-medical products
Obviousness Reasoning
Surface modification through material incorporation is a predictable extension of existing additive manufacturing techniques
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857735 and the disclosed variations, a person having ordinary skill in the art would find the claimed innovations in diverse industry additive manufacturing to be obvious and non-patentable. The systematic application of core 3D printing principles across multiple domains represents a predictable technological extension that lacks the requisite non-obviousness for patent protection.

Original Patent Information

Patent NumberUS 11,857,735
TitleSystems and methods for manufacturing 3D printed medical devices
Assignee(s)Medtronic, Inc.