Enhanced Dispenser Actuator Assembly

Publication ID: 24-11857747_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Dispenser Actuator Assembly,” Published Technical Disclosure No. 24-11857747_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857747_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,747.

Summary of the Inventive Concept

An improved dispenser actuator assembly that enhances crushing force, accommodates varying container sizes, and provides real-time ampoule detection, ensuring efficient and safe dispensing of flowable materials.

Background and Problem Solved

The original dispenser actuator assembly (Patent #) has limitations in terms of crushing force, adaptability to different container sizes, and risk of ampoule breakage. The new inventive concept addresses these limitations by introducing a reinforced base member, adjustable inner surface, built-in sensor, and modular design.

Detailed Description of the Inventive Concept

The enhanced dispenser actuator assembly features a base member with a reinforced structure to increase crushing force on the glass ampoule. The base member's adjustable inner surface accommodates different sizes of outer containers, ensuring secure engagement. A built-in sensor detects the presence of a glass ampoule assembly and automatically adjusts the crushing force to reduce the risk of ampoule breakage. The modular design allows for easy customization and adaptation to various dispenser configurations. The assembly further comprises a flex plate with a tensioning mechanism to ensure secure engagement with the outer container.

Novelty and Inventive Step

The new claims introduce a reinforced base member, adjustable inner surface, built-in sensor, and modular design, which are not present in the original patent. These features provide a significant improvement in crushing force, adaptability, and safety, making the new inventive concept novel and non-obvious.

Alternative Embodiments and Variations

Alternative embodiments of the enhanced dispenser actuator assembly could include varying reinforcement materials, different sensor types, and adjustable flex plate designs. These variations would ensure broad conceptual coverage and adaptability to diverse dispenser configurations.

Potential Commercial Applications and Market

The enhanced dispenser actuator assembly has significant commercial potential in industries such as pharmaceuticals, cosmetics, and food processing, where efficient and safe dispensing of flowable materials is crucial. The market for such assemblies is expected to grow as companies seek to improve their manufacturing processes and product quality.

CPC Classifications

SectionClassGroup
A A61 A61M35/003
A A61 A61J1/065
A A61 A61M2209/04

Field of Art

Medical device design, specifically dispenser actuator assemblies for glass ampoule systems, involving mechanical engineering, fluid delivery mechanisms, and precision medical packaging technologies

Person of Ordinary Skill (PHOSITA) Profile

A mechanical engineer with expertise in medical device design, familiar with fluid delivery systems, glass ampoule packaging, and mechanical actuation mechanisms, typically holding a bachelor's or master's degree with 3-5 years of specialized experience

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering improvements to the source patent's fundamental dispenser actuator design. The proposed modifications address known limitations in glass ampoule dispensing systems by introducing incremental enhancements in force application, container engagement, and safety mechanisms. These variations represent standard problem-solving approaches within medical device mechanical design, utilizing known techniques to improve existing technological solutions.

Obvious Combinations & Variations

Source Patent Element
Annular ring base member with inner surface ribs for container engagement
PTD Variation
Adjustable inner surface with reinforced structure to accommodate different container sizes
Obviousness Reasoning
A PHOSITA would find it obvious to modify container engagement mechanisms to increase adaptability, using known mechanical design principles of adjustable structural elements
Source Patent Element
Glass ampoule crushing mechanism using actuator arms
PTD Variation
Built-in sensor to detect ampoule presence and automatically adjust crushing force
Obviousness Reasoning
Implementing sensor-based force modulation is a predictable solution to prevent over-pressurization, utilizing standard feedback control techniques common in precision mechanical systems
Source Patent Element
Fixed actuator assembly design
PTD Variation
Modular design with interchangeable base members and flex plates
Obviousness Reasoning
Creating modular medical device components represents a standard design approach for increasing manufacturing flexibility and product adaptability
Source Patent Element
Basic flex plate configuration
PTD Variation
Flex plate with integrated tensioning mechanism for improved container engagement
Obviousness Reasoning
Enhancing mechanical engagement through tension control is a predictable engineering solution using known mechanical design principles
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857747, a person having ordinary skill in the art would find the variations disclosed in the Published Technical Disclosure to represent obvious extensions of the prior art, employing standard mechanical engineering techniques to incrementally improve dispenser actuator assembly functionality. The proposed modifications constitute obvious design choices that would be readily conceived by a skilled practitioner without requiring inventive insight beyond the existing technological state of the art.

Original Patent Information

Patent NumberUS 11,857,747
TitleDispenser actuator assembly
Assignee(s)James Alexander Corporation