Enhanced Filtering Needle Assembly with Real-Time Fluid Flow Optimization

Publication ID: 24-11857768_0001_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Filtering Needle Assembly with Real-Time Fluid Flow Optimization,” Published Technical Disclosure No. 24-11857768_0001_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857768_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,768.

Summary of the Inventive Concept

An improved filtering needle assembly that integrates fluid flow sensors and adjustable filtering processes to optimize liquid payload administration, enhancing safety, efficiency, and performance.

Background and Problem Solved

The original Filtering Needle Assembly with Seal Plug patent (PCT/US2022/045475) provided a solution for administering liquid payloads, but its design had limitations in terms of fluid flow control and leakage prevention. The new inventive concept addresses these limitations by incorporating real-time fluid flow optimization, improved seal plug designs, and enhanced filter performance.

Detailed Description of the Inventive Concept

The Enhanced Filtering Needle Assembly comprises a needle and connector portion with an integrated fluid sensor, a filter needle cap body, a seal plug, and a filter. The fluid sensor detects fluid flow rates and adjusts the filtering process in real-time, ensuring optimal performance and minimizing leakage risks. The seal plug features a flexible, self-sealing material that ensures consistent fluid flow, and the filter design accommodates different fluid types with variable pore sizes. Additionally, the assembly includes a safety feature with a retractable needle design and a locking mechanism to prevent accidental needle exposure.

Novelty and Inventive Step

The new inventive concept introduces real-time fluid flow optimization, integrated fluid sensors, and adjustable filtering processes, which are novel and non-obvious improvements over the original patent. The combination of these features provides a significant enhancement in filtering needle assembly performance, safety, and efficiency.

Alternative Embodiments and Variations

Alternative embodiments of the Enhanced Filtering Needle Assembly could include different sensor technologies, adjustable filter pore sizes, or varying seal plug materials. Variations could also include different needle designs, filter geometries, or fluid flow control mechanisms to accommodate specific liquid payload requirements.

Potential Commercial Applications and Market

The Enhanced Filtering Needle Assembly has significant commercial potential in the medical device industry, particularly in applications involving liquid payload administration, such as vaccine delivery, pharmaceutical injection, or blood sampling. The inventive concept's ability to optimize fluid flow and minimize leakage risks makes it an attractive solution for healthcare providers and medical device manufacturers.

Original Patent Information

Patent NumberUS 11,857,768
TitleFiltering needle assembly with seal plug
Assignee(s)CARRTECH Corp.