Enhanced Filtering Needle Assembly with Advanced Seal Plug Designs

Publication ID: 24-11857768_0006_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Filtering Needle Assembly with Advanced Seal Plug Designs,” Published Technical Disclosure No. 24-11857768_0006_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857768_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,768.

Summary of the Inventive Concept

The enhanced filtering needle assembly offers improved safety, efficiency, and reliability by introducing advanced seal plug designs, reinforced proximal ends, hydrophobic coatings, variable diameters, integrated fluid sensors, and detachable filter cartridges, addressing the limitations of the original filtering needle assembly.

Background and Problem Solved

The original filtering needle assembly with seal plug (PCT/US2022/045475) had limitations in terms of hub damage, liquid leakage, and filter clogging. The new inventive concept solves these problems by incorporating innovative designs and features that enhance the overall performance and user experience.

Detailed Description of the Inventive Concept

The enhanced filtering needle assembly comprises a needle and connector portion with a reinforced proximal end, featuring a protective sleeve to reduce wear and tear. The seal plug is designed with a variable diameter along its length, providing a snug fit with the filter needle cap body and reducing the risk of leakage. Additionally, the seal plug may be coated with a hydrophobic material to prevent liquid from entering the seal plug. The assembly may also include an integrated fluid sensor to detect the presence or absence of fluid and provide an alert to the user. Furthermore, a detachable filter cartridge allows for easy replacement and reduces waste.

Novelty and Inventive Step

The new claims introduce non-obvious advancements over the original patent, including the reinforced proximal end, hydrophobic coating, variable diameter seal plug, integrated fluid sensor, and detachable filter cartridge. These features provide a significant improvement in the safety, efficiency, and reliability of the filtering needle assembly.

Alternative Embodiments and Variations

Alternative embodiments may include using different materials for the reinforced proximal end or the hydrophobic coating, or incorporating additional sensors or indicators to enhance the user experience. The detachable filter cartridge could be designed with different filter types or sizes to accommodate various liquid payloads.

Potential Commercial Applications and Market

The enhanced filtering needle assembly has significant commercial potential in the medical and pharmaceutical industries, particularly in applications involving liquid payloads, such as vaccine administration, blood sampling, and pharmaceutical manufacturing. The improved safety, efficiency, and reliability of the assembly make it an attractive solution for companies seeking to enhance their product offerings and improve user experience.

Field of Art

Medical device engineering, specifically needle assembly design for medical fluid transfer and filtration systems, requiring expertise in mechanical engineering, materials science, and medical device manufacturing

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with 3-5 years of experience in medical device design, familiar with needle assembly technologies, fluid transfer mechanisms, and standard medical device manufacturing techniques

Obviousness Rationale

A PHOSITA would recognize that the proposed variations represent predictable engineering improvements to the existing filtering needle assembly design. The modifications address known limitations in medical device design such as wear resistance, fluid contamination prevention, and user safety. The technical solutions proposed are consistent with standard problem-solving approaches in medical device engineering and represent incremental rather than breakthrough innovations.

Obvious Combinations & Variations

Source Patent Element
Seal plug with variable diameter and rib rings from source patent claim 3
PTD Variation
Seal plug with hydrophobic coating and variable diameter for improved fluid containment
Obviousness Reasoning
Modifying material properties of existing structural elements is a predictable design optimization that a PHOSITA would find obvious to prevent liquid contamination
Source Patent Element
Filtering needle assembly with outer cap from source patent claim 4
PTD Variation
Reinforced proximal end with protective sleeve to reduce wear and tear
Obviousness Reasoning
Enhancing structural durability of medical device components through additional protective layers is a known technique for improving device longevity
Source Patent Element
Needle assembly designed for liquid payload transfer from source patent claim 5
PTD Variation
Integrated fluid sensor to detect presence or absence of fluid
Obviousness Reasoning
Adding electronic monitoring capabilities to medical devices is a standard approach for improving user safety and device functionality
Source Patent Element
Filtering needle assembly with replaceable components
PTD Variation
Detachable filter cartridge for easy replacement
Obviousness Reasoning
Designing modular medical devices with interchangeable components is a common engineering strategy to improve maintenance and reduce waste
Source Patent Element
Existing needle assembly with seal plug design
PTD Variation
Alternative material selections for hydrophobic coating and protective sleeve
Obviousness Reasoning
Exploring alternative material compositions is a routine design optimization process for medical device engineers seeking improved performance characteristics
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857768 and the technical variations disclosed herein, a person having ordinary skill in the art would find the proposed filtering needle assembly modifications to be obvious and lacking inventive step. The incremental improvements represent predictable engineering solutions that would be apparent to a skilled practitioner without requiring extraordinary insight or non-obvious reasoning.

Original Patent Information

Patent NumberUS 11,857,768
TitleFiltering needle assembly with seal plug
Assignee(s)CARRTECH Corp.