Adaptable Three-Position Plungers for Diverse Industrial Applications

Publication ID: 24-11857771_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Adaptable Three-Position Plungers for Diverse Industrial Applications,” Published Technical Disclosure No. 24-11857771_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857771_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,771.

Summary of the Inventive Concept

The invention leverages the core technology of three-position plungers to provide innovative solutions for various industries, including metal casting, thermal insulation, microfluidics, 3D printing, and fuel cells.

Background and Problem Solved

The original patent disclosed a three-position plunger for drug delivery devices, but its applicability was limited to the pharmaceutical industry. The new inventive concept addresses the need for adaptable, high-precision container closure integrity solutions in diverse industrial settings, where traditional plungers fall short.

Detailed Description of the Inventive Concept

The adaptable three-position plunger assembly is designed to provide and maintain container closure integrity in an expanded state or storage mode, and reducible to a constricted state or dispensing mode. This versatility enables its application in various industries, such as controlling the flow of molten metal in casting processes, optimizing thermal insulation properties in buildings, regulating fluid flow in microfluidic systems, dispensing precise amounts of materials in 3D printing, and controlling reactant flow in fuel cells.

Novelty and Inventive Step

The new inventive concept introduces a paradigm shift in the application of three-position plungers, extending their use beyond pharmaceuticals to a broad range of industries. The inventive step lies in recognizing the potential of this technology to address specific challenges in these new fields, thereby creating novel solutions with significant commercial value.

Alternative Embodiments and Variations

Alternative embodiments of the adaptable three-position plunger assembly could include variations in material selection, surface coatings, or geometric design to optimize performance in specific industrial settings. Additionally, the concept could be adapted for use in other industries, such as aerospace, automotive, or energy storage.

Potential Commercial Applications and Market

The adaptable three-position plunger assembly has vast commercial potential, with applications in industries worth billions of dollars. By targeting these new markets, the inventive concept can generate significant revenue and establish a strong market presence.

Original Patent Information

Patent NumberUS 11,857,771
TitleThree-position plungers, film coated plungers and related syringe assemblies
Assignee(s)SIO2 MEDICAL PRODUCTS, LLC