Advanced Additive Manufacturing Techniques for Golf Club Heads

Publication ID: 24-11857848_0001_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Additive Manufacturing Techniques for Golf Club Heads,” Published Technical Disclosure No. 24-11857848_0001_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857848_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,848.

Summary of the Inventive Concept

This inventive concept leverages additive manufacturing to optimize golf club head weight distribution, enhance durability, and provide customized structural properties, addressing the limitations of traditional manufacturing methods.

Background and Problem Solved

The original patent disclosed systems and methods for additive manufacturing of golf club heads. However, it lacked specific solutions for optimizing weight distribution, enhancing durability, and providing customizable structural properties. This inventive concept addresses these limitations by introducing advanced additive manufacturing techniques.

Detailed Description of the Inventive Concept

The inventive concept comprises methods and systems for fabricating golf club heads with optimized weight distribution, enhanced durability, and customized structural properties. This is achieved through the strategic placement of weights in heel and toe regions, the fabrication of lattice structures within the club head body, and the integration of reinforcement features and protective coatings. The inventive concept also includes computer-aided design modules for designing lattice structures and weight distributions, and 3D printing modules for fabricating the designed club head.

Novelty and Inventive Step

The new claims introduce novel and non-obvious solutions for optimizing weight distribution, enhancing durability, and providing customizable structural properties in golf club heads manufactured via additive manufacturing. These solutions overcome the limitations of traditional manufacturing methods and provide significant improvements over the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept may include varying lattice structure geometries, weight distributions, and reinforcement features to achieve specific performance characteristics. Additionally, the inventive concept could be adapted for use in other sports equipment, such as tennis rackets or baseball bats.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the golf industry, where customized golf clubs with optimized performance characteristics are in high demand. The target market includes professional and amateur golfers seeking high-performance golf clubs with improved accuracy and distance.

CPC Classifications

SectionClassGroup
A A63 A63B53/04
B B23 B23K26/342
B B33 B33Y40/20
B B33 B33Y80/00
A A63 A63B53/047
A A63 A63B53/0412
A A63 A63B53/0466
A A63 A63B53/0487
A A63 A63B53/08
A A63 A63B2053/0491
A A63 A63B2209/00
B B22 B22F10/00

Original Patent Information

Patent NumberUS 11,857,848
TitleSystems and methods for additive manufacturing of a golf club
Assignee(s)Cobra Golf Incorporated