Adaptive Golf Club Heads for Specialized Environments

Publication ID: 24-11857848_0004_PTD
Published: October 28, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Adaptive Golf Club Heads for Specialized Environments,” Published Technical Disclosure No. 24-11857848_0004_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857848_0004_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,848.

Summary of the Inventive Concept

A novel golf club head design that leverages additive manufacturing to create tailored solutions for specific operational environments, enhancing performance and functionality in high-altitude, wet, disaster relief, extreme weather, and high-security settings.

Background and Problem Solved

The original patent disclosed systems and methods for additive manufacturing of golf clubs. However, it did not address the unique challenges and requirements of golfing in specialized environments. The present inventive concept adapts the original design to cater to these niche markets, overcoming limitations in aerodynamics, water resistance, weight, durability, and surveillance capabilities.

Detailed Description of the Inventive Concept

The inventive concept comprises a golf club head fabricated via additive manufacturing, featuring a lattice structure optimized for the specific environment. For high-altitude environments, the lattice structure is designed for reduced air resistance and improved aerodynamics. In wet or humid environments, the lattice structure incorporates water-repellent properties. For disaster relief efforts, the lattice structure is optimized for reduced weight and increased durability. In extreme weather conditions, the lattice structure is customizable for enhanced performance. In high-security environments, the lattice structure is designed for enhanced surveillance and detection capabilities. The inventive concept also encompasses methods for manufacturing and customizing these specialized golf club heads.

Novelty and Inventive Step

The novelty of the inventive concept lies in the adaptation of additive manufacturing techniques to create golf club heads tailored to specific operational environments. The inventive step is the optimization of the lattice structure for each environment, which provides a non-obvious solution to the unique challenges posed by these niche markets.

Alternative Embodiments and Variations

Alternative embodiments may include variations in lattice structure design, material selection, or additive manufacturing techniques to further enhance performance in each environment. Additional variations may include integrating sensors or other technologies to provide real-time feedback or data analysis.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the golf industry, particularly in the high-end and niche segments. The targeted markets include professional golfers, golf courses, and resorts operating in specialized environments, as well as government agencies and organizations involved in disaster relief efforts.

CPC Classifications

SectionClassGroup
A A63 A63B53/04
B B23 B23K26/342
B B33 B33Y40/20
B B33 B33Y80/00
A A63 A63B53/047
A A63 A63B53/0412
A A63 A63B53/0466
A A63 A63B53/0487
A A63 A63B53/08
A A63 A63B2053/0491
A A63 A63B2209/00
B B22 B22F10/00

Field of Art

Additive Manufacturing and Sports Equipment Design, specifically golf club head fabrication using 3D printing technologies. Requires expertise in materials engineering, computational design, and advanced manufacturing techniques

Person of Ordinary Skill (PHOSITA) Profile

A professional with a mechanical engineering or materials science background, familiar with 3D printing processes, golf equipment design principles, and computational modeling techniques. Typically holds a bachelor's or master's degree with 3-5 years of specialized experience in advanced manufacturing and sports equipment design

Obviousness Rationale

A PHOSITA would recognize that the source patent's additive manufacturing golf club head design provides a fundamental framework for environment-specific customization. The PTD's variations represent predictable extensions of existing 3D printing capabilities, leveraging known design optimization techniques to adapt the lattice structure for specific operational contexts. The core manufacturing process remains substantially unchanged, with modifications primarily occurring in computational design and material selection stages.

Obvious Combinations & Variations

Source Patent Element
Additive manufacturing process for creating golf club head with internal lattice structure
PTD Variation
Customizing lattice structure for specific environmental conditions like high altitude or wet environments
Obviousness Reasoning
Computational design optimization is a standard practice in additive manufacturing, and adapting structural parameters for environmental performance represents a predictable design variation
Source Patent Element
Golf club head with weight distribution across heel and toe regions
PTD Variation
Integrating performance-specific weight distribution for disaster relief or extreme weather scenarios
Obviousness Reasoning
Weight optimization is a known technique in golf club design, and applying this principle to specialized environments is an obvious engineering solution
Source Patent Element
3D printed golf club head with internal cavity and retention features
PTD Variation
Incorporating sensor integration or surveillance capabilities into the lattice structure
Obviousness Reasoning
Adding embedded sensing technologies is a well-established approach in advanced manufacturing, representing a straightforward extension of existing design capabilities
Source Patent Element
Fabrication of golf club body using additive manufacturing techniques
PTD Variation
Creating environment-specific material compositions and structural configurations
Obviousness Reasoning
Material selection and structural adaptation are standard design practices in additive manufacturing, with predictable outcomes based on computational modeling
Source Patent Element
Golf club head with complex internal geometry
PTD Variation
Developing lattice structures with enhanced aerodynamic or water-repellent properties
Obviousness Reasoning
Performance optimization through geometric modification is a routine engineering approach, particularly in sports equipment design
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed in the Published Technical Disclosure would have been obvious to a Person Having Ordinary Skill In The Art at the time of invention, when considered in light of US Patent 11857848. The PTD demonstrates that the claimed environmental adaptations represent predictable variations within the established technological framework of additive manufacturing golf club head design, thereby rendering potential patent claims obvious and unpatentable.

Original Patent Information

Patent NumberUS 11,857,848
TitleSystems and methods for additive manufacturing of a golf club
Assignee(s)Cobra Golf Incorporated