Enhanced Golf Club Heads via Advanced Additive Manufacturing

Publication ID: 24-11857848_0006_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Golf Club Heads via Advanced Additive Manufacturing,” Published Technical Disclosure No. 24-11857848_0006_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857848_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,848.

Summary of the Inventive Concept

A novel approach to golf club head design and manufacturing, leveraging advanced additive manufacturing techniques to create customized, high-performance golf clubs with optimized weight distribution, aerodynamics, and real-time feedback.

Background and Problem Solved

The original patent disclosed systems and methods for additive manufacturing of golf clubs, but limitations in weight distribution, aerodynamics, and manufacturing consistency hindered its full potential. The present inventive concept addresses these limitations by introducing advanced additive manufacturing techniques, real-time monitoring, and customized lattice structures to create superior golf club heads.

Detailed Description of the Inventive Concept

The new inventive concept comprises a system for additive manufacturing of golf club heads, utilizing a 3D printing apparatus, metal alloy material, and control system to achieve a predetermined weight distribution and moment of inertia. Additionally, a method for optimizing the performance of golf club heads produced via additive manufacturing involves analyzing aerodynamic properties and selectively modifying the lattice structure to improve airflow and reduce drag. Furthermore, the golf club head itself can be manufactured with a segmented lattice portion optimized for a specific golfer's swing profile, featuring a customized distribution of weight and stiffness. Real-time monitoring and adjustment of additive manufacturing parameters ensure consistent quality and performance. The golf club head can also be equipped with an integrated sensor system, tracking club head speed, spin rate, and impact location, and providing real-time feedback to the golfer.

Novelty and Inventive Step

The new inventive concept introduces several novel features, including the use of advanced additive manufacturing techniques for customized weight distribution and aerodynamics, real-time monitoring and adjustment of manufacturing parameters, and integrated sensor systems for real-time feedback. These features are non-obvious and distinct from the original patent, offering significant improvements in golf club head design and manufacturing.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different metal alloys, lattice structures, or additive manufacturing techniques. Variations could also involve integrating the sensor system with wearable devices or mobile applications, providing golfers with a more comprehensive performance analysis.

Potential Commercial Applications and Market

The enhanced golf club heads via advanced additive manufacturing have significant commercial potential in the golf industry, targeting professional and amateur golfers seeking high-performance equipment. The real-time feedback and customized design capabilities also open up opportunities for golf instruction, training, and simulation applications.

CPC Classifications

SectionClassGroup
A A63 A63B53/04
B B23 B23K26/342
B B33 B33Y40/20
B B33 B33Y80/00
A A63 A63B53/047
A A63 A63B53/0412
A A63 A63B53/0466
A A63 A63B53/0487
A A63 A63B53/08
A A63 A63B2053/0491
A A63 A63B2209/00
B B22 B22F10/00

Field of Art

Additive Manufacturing and Sports Equipment Design, specifically golf club head fabrication using 3D printing technologies. Requires expertise in materials science, mechanical engineering, and advanced manufacturing techniques

Person of Ordinary Skill (PHOSITA) Profile

A skilled practitioner with advanced engineering degree, experience in metal additive manufacturing, understanding of golf club design principles, and familiarity with computational modeling and sensor integration technologies

Obviousness Rationale

A person of ordinary skill would recognize that the PTD's variations represent predictable extensions of the source patent's core additive manufacturing approach for golf club heads. The disclosed customization techniques, sensor integration, and manufacturing process optimizations are logical progressions of existing 3D printing methodologies applied to sports equipment design. These variations represent incremental improvements using known techniques within a predictable technological domain.

Obvious Combinations & Variations

Source Patent Element
Additive manufacturing of golf club head with internal cavity and weight distribution
PTD Variation
Segmented lattice portion with customized weight and stiffness for specific golfer's swing profile
Obviousness Reasoning
Predictable design optimization using known computational modeling techniques to tailor club head performance through selective material deposition
Source Patent Element
3D printed golf club body with retention features
PTD Variation
Integrated sensor system embedded within lattice structure to track performance metrics
Obviousness Reasoning
Known technique of embedding sensors in additively manufactured components, representing a straightforward technological enhancement
Source Patent Element
Metal alloy material used in additive manufacturing of golf club head
PTD Variation
Real-time monitoring and dynamic adjustment of manufacturing parameters during production
Obviousness Reasoning
Predictable quality control method using sensor feedback and computational control systems common in advanced manufacturing
Source Patent Element
Golf club head with internal cavity and weight distribution
PTD Variation
Aerodynamic optimization by selectively modifying lattice structure to improve airflow
Obviousness Reasoning
Routine engineering design optimization using computational fluid dynamics and additive manufacturing flexibility
Source Patent Element
Additive manufacturing process for creating golf club components
PTD Variation
Integration with wearable devices and mobile applications for comprehensive performance analysis
Obviousness Reasoning
Predictable technological convergence using standard IoT and data integration techniques
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed in the Published Technical Disclosure render obvious the claimed subject matter of US Patent 11857848, as a person having ordinary skill in the art would find the technical extensions predictable and achievable through routine engineering design choices in additive manufacturing of sports equipment.

Original Patent Information

Patent NumberUS 11,857,848
TitleSystems and methods for additive manufacturing of a golf club
Assignee(s)Cobra Golf Incorporated