Systems and Methods for Additive Manufacturing in Diverse Industries

Publication ID: 24-11857848_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Systems and Methods for Additive Manufacturing in Diverse Industries,” Published Technical Disclosure No. 24-11857848_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857848_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,848.

Summary of the Inventive Concept

This inventive concept expands the core technology of additive manufacturing from golf club production to various industries, enabling the creation of customized products with improved durability, weight reduction, and structural integrity.

Background and Problem Solved

The original patent disclosed additive manufacturing for golf clubs, but its limitations included being confined to a specific industry. This new concept addresses the problem of restricted applicability by exploring novel uses of additive manufacturing in diverse fields, such as healthcare, aerospace, footwear, and sports equipment.

Detailed Description of the Inventive Concept

The inventive concept involves the adaptation of additive manufacturing techniques to create customized products with lattice structures, optimized for specific industries. For instance, in prosthetic limbs, the lattice structure mimics natural bone growth patterns, while in aerospace components, it is optimized for weight reduction and improved structural integrity. Similarly, in footwear, the lattice portion provides customized arch support and cushioning, and in sports equipment, it enhances impact resistance and durability.

Novelty and Inventive Step

The new claims introduce a paradigm shift by applying the core additive manufacturing technology to entirely new industries, thereby providing a non-obvious solution to the problem of limited applicability. The inventive step lies in the recognition of the potential for additive manufacturing to transform various fields beyond golf club production.

Alternative Embodiments and Variations

Other embodiments of this inventive concept could include the use of different materials, such as metals, polymers, or ceramics, and varying lattice structures to accommodate diverse industry requirements. Additionally, the concept could be extended to other industries, such as automotive, energy, or consumer products.

Potential Commercial Applications and Market

This inventive concept has vast commercial potential, as it enables the creation of customized products with improved performance, durability, and sustainability. The target industries include healthcare, aerospace, footwear, sports equipment, and others, with potential market sizes in the billions of dollars.

CPC Classifications

SectionClassGroup
A A63 A63B53/04
B B23 B23K26/342
B B33 B33Y40/20
B B33 B33Y80/00
A A63 A63B53/047
A A63 A63B53/0412
A A63 A63B53/0466
A A63 A63B53/0487
A A63 A63B53/08
A A63 A63B2053/0491
A A63 A63B2209/00
B B22 B22F10/00

Original Patent Information

Patent NumberUS 11,857,848
TitleSystems and methods for additive manufacturing of a golf club
Assignee(s)Cobra Golf Incorporated