Adaptive Golf Club Heads for Specialized Environments

Publication ID: 24-11857848_0009_PTD
Published: October 28, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Adaptive Golf Club Heads for Specialized Environments,” Published Technical Disclosure No. 24-11857848_0009_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857848_0009_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,848.

Summary of the Inventive Concept

The inventive concept adapts the additive manufacturing process for golf club heads to cater to specific, niche markets, including high-altitude play, extreme weather conditions, disaster relief efforts, high-security needs, and extreme temperatures.

Background and Problem Solved

The original patent disclosed systems and methods for additive manufacturing of golf club heads, but it did not address the unique challenges and requirements of specialized environments. This inventive concept solves the problem of limited adaptability by introducing tailored solutions for distinct operational conditions.

Detailed Description of the Inventive Concept

The inventive concept comprises a series of golf club head designs, each optimized for a specific environment. For high-altitude play, the lattice structure is designed to maximize MOI and reduce weight for improved aerodynamics. For extreme weather conditions, a hydrophobic coating and lattice structure reduce water absorption and maintain ball-striking consistency. For disaster relief efforts, a segmented portion provides enhanced durability and resistance to impact. For high-security needs, embedded sensors and tracking devices are incorporated into the lattice structure. For extreme temperatures, a thermally-insulated lattice structure maintains consistent club head temperature and ball-striking performance.

Novelty and Inventive Step

The new claims introduce novel and non-obvious adaptations of the additive manufacturing process for golf club heads, addressing specific challenges and requirements of specialized environments. The inventive step lies in the tailored design of lattice structures, coatings, and sensors to cater to distinct operational conditions.

Alternative Embodiments and Variations

Alternative embodiments may include varying lattice structures, coatings, and sensors to accommodate different environmental conditions. Additionally, the inventive concept could be applied to other golf club components, such as shafts or grips.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the golf industry, particularly in niche markets catering to high-altitude, extreme weather, disaster relief, high-security, and extreme temperature environments. The target market includes professional golfers, golf enthusiasts, and organizations operating in these specialized environments.

CPC Classifications

SectionClassGroup
A A63 A63B53/04
B B23 B23K26/342
B B33 B33Y40/20
B B33 B33Y80/00
A A63 A63B53/047
A A63 A63B53/0412
A A63 A63B53/0466
A A63 A63B53/0487
A A63 A63B53/08
A A63 A63B2053/0491
A A63 A63B2209/00
B B22 B22F10/00

Field of Art

Additive Manufacturing and Sports Equipment Design, specifically golf club head fabrication using 3D printing techniques, requiring expertise in materials engineering, computational design, and sports equipment performance optimization

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced engineering degree, experience in additive manufacturing, understanding of golf club aerodynamics, materials properties, and computational design tools capable of complex geometric modeling and performance simulation

Obviousness Rationale

A PHOSITA would recognize that the specialized golf club head variations represent predictable extensions of the source patent's core additive manufacturing methodology, applying known design principles to create environment-specific performance modifications using standard engineering problem-solving approaches. The lattice structure and manufacturing technique remain fundamentally consistent, with variations representing routine design adaptations to specific use cases. These modifications represent incremental improvements within the established technological framework of 3D-printed golf club heads.

Obvious Combinations & Variations

Source Patent Element
Additive manufacturing process for creating golf club head with internal lattice structure
PTD Variation
High-altitude design with weight-optimized lattice to improve aerodynamics
Obviousness Reasoning
Routine optimization of existing design parameters using predictable computational modeling techniques, representing a standard engineering design choice
Source Patent Element
3D-printed body with configurable internal geometry
PTD Variation
Hydrophobic coating and water-resistant lattice structure for extreme weather conditions
Obviousness Reasoning
Known surface treatment techniques applied to existing manufacturing methodology, representing a predictable material science enhancement
Source Patent Element
Segmented golf club head design with configurable internal structure
PTD Variation
Impact-resistant segmented portion for disaster relief environments
Obviousness Reasoning
Applying established structural design principles to create enhanced durability, representing a standard engineering problem-solving approach
Source Patent Element
Additive manufacturing allowing complex internal geometries
PTD Variation
Embedded sensor integration within lattice structure for tracking and security
Obviousness Reasoning
Leveraging inherent design flexibility of 3D printing to incorporate additional functional elements, representing a predictable technological extension
Source Patent Element
Complex internal lattice structure in golf club head
PTD Variation
Thermally-insulated lattice design for temperature-consistent performance
Obviousness Reasoning
Applying known thermal management principles to existing structural design, representing a routine engineering optimization
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed herein would have been obvious to a person having ordinary skill in the art at the time of invention, as they represent predictable extensions of the foundational teachings in US Patent 11857848, applying routine engineering problem-solving techniques to create environment-specific golf club head designs using established additive manufacturing methodologies.

Original Patent Information

Patent NumberUS 11,857,848
TitleSystems and methods for additive manufacturing of a golf club
Assignee(s)Cobra Golf Incorporated