Structural Support Optimization System for Diverse Applications

Publication ID: 24-11857851_0002_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Structural Support Optimization System for Diverse Applications,” Published Technical Disclosure No. 24-11857851_0002_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857851_0002_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,851.

Summary of the Inventive Concept

This inventive concept applies the core technology of optimized structural support to various industries beyond golf club heads, enabling innovative solutions for wind turbine blades, prosthetic limbs, spacecraft, medical implants, and building foundations.

Background and Problem Solved

Traditional design and manufacturing approaches in various industries often result in suboptimal structural support, leading to reduced performance, increased weight, and compromised safety. The original patent introduced a novel method for creating optimized support structures in golf club heads. However, its application was limited to the golf industry. This inventive concept addresses the need for adaptable, high-performance structural support solutions across diverse industries.

Detailed Description of the Inventive Concept

The inventive concept leverages the original patent's binder jetting and sintering techniques to create optimized support structures with continuously changing curvature, rate of change of curvature, and cross-sectional area. These structures can be tailored to specific industries and applications, such as wind turbine blades, prosthetic limbs, spacecraft, medical implants, and building foundations. The system comprises interconnected nodes connected by slender elements with optimized curvature, enabling the distribution of stress and optimization of load-bearing capacity.

Novelty and Inventive Step

The inventive concept's novelty lies in its application of the original patent's technology to entirely new industries, solving specific problems and limitations inherent in each field. The inventive step is the recognition of the broader applicability of optimized structural support and the development of tailored solutions for diverse industries.

Alternative Embodiments and Variations

Alternative embodiments may include the use of different powdered materials, binder jetting machines, or sintering processes. Variations could involve adapting the system for use in other industries, such as aerospace, automotive, or energy, or integrating the technology with other manufacturing techniques, like 3D printing or machining.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including renewable energy, healthcare, aerospace, and construction. By providing optimized structural support solutions, this technology can enable the creation of more efficient, durable, and cost-effective products, leading to increased market share and revenue growth.

CPC Classifications

SectionClassGroup
A A63 A63B53/0487
A A63 A63B53/0408
B B22 B22F10/14
B B22 B22F10/80
B B33 B33Y10/00
A A63 A63B53/0412

Original Patent Information

Patent NumberUS 11,857,851
TitleSupport structures for golf club heads and methods of manufacturing improved support structures
Assignee(s)Topgolf Callaway Brands Corp.