Synergistic Golf Club Head Design and Manufacturing System

Publication ID: 24-11857851_0003_PTD
Published: October 28, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Synergistic Golf Club Head Design and Manufacturing System,” Published Technical Disclosure No. 24-11857851_0003_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857851_0003_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,851.

Summary of the Inventive Concept

A novel system integrating AI, IoT, blockchain, and advanced materials to optimize golf club head design, manufacturing, and performance, revolutionizing the golf industry.

Background and Problem Solved

The original patent disclosed improved support structures for golf club heads. However, the traditional CAD modeling techniques and manufacturing methods have limitations in terms of design flexibility, production efficiency, and performance tracking. The new inventive concept addresses these limitations by combining AI-driven design, additive manufacturing, IoT connectivity, and blockchain technology to create a more powerful and adaptive golf club head system.

Detailed Description of the Inventive Concept

The synergistic system comprises a CAD modeling module integrating artificial intelligence to generate novel support structures based on curvature, rate of change of curvature, spline length, cross-sectional area, and cross-sectional shape. The system also includes a manufacturing module utilizing additive manufacturing techniques to produce the optimized support structures. Additionally, the system incorporates advanced materials, such as carbon fiber or nanomaterials, with integrated sensors and IoT connectivity to monitor and adjust club performance in real-time. Furthermore, the system utilizes blockchain technology to securely store and analyze golfer performance data, generating customized support structures based on the analyzed data using AI-driven design algorithms.

Novelty and Inventive Step

The new claims introduce a synergistic combination of AI, IoT, blockchain, and advanced materials, which is not obvious from the original patent. The integration of these distinct technologies creates a novel system that revolutionizes golf club head design, manufacturing, and performance tracking.

Alternative Embodiments and Variations

Alternative embodiments may include using different AI algorithms, varying the type and arrangement of sensors, or incorporating additional technologies like augmented reality or machine learning. Variations may also include applying the synergistic system to other golf club components or even other sports equipment.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the golf industry, particularly in high-performance golf clubs, customized club fitting, and real-time performance tracking. The system's adaptability and integration of advanced technologies can also expand into other sports equipment markets, such as tennis, baseball, or cycling.

CPC Classifications

SectionClassGroup
A A63 A63B53/0487
A A63 A63B53/0408
B B22 B22F10/14
B B22 B22F10/80
B B33 B33Y10/00
A A63 A63B53/0412

Field of Art

Golf club head design and advanced manufacturing, specifically focusing on additive manufacturing techniques, support structure optimization, and sports equipment engineering

Person of Ordinary Skill (PHOSITA) Profile

A skilled professional with expertise in mechanical engineering, CAD design, materials science, and additive manufacturing, possessing knowledge of golf equipment design and advanced computational techniques

Obviousness Rationale

A PHOSITA would recognize that integrating AI, IoT, and advanced computational techniques into golf club head design represents a natural progression of existing manufacturing and design methodologies. The source patent's focus on complex support structures and additive manufacturing provides a clear technical foundation for incorporating advanced computational and sensing technologies. The disclosed variations represent predictable extensions of existing design principles using well-known technological integration strategies.

Obvious Combinations & Variations

Source Patent Element
Binder jet manufacturing method for creating complex golf club head support structures with specific geometric characteristics
PTD Variation
AI-driven CAD modeling module generating support structures based on curvature, spline length, and cross-sectional variations
Obviousness Reasoning
A PHOSITA would find it obvious to apply computational design optimization to existing additive manufacturing techniques, as machine learning algorithms are well-established for geometric design refinement
Source Patent Element
Support members extending at specific angles from the golf club head sole portion
PTD Variation
Integrating IoT sensors and performance tracking capabilities into support structure design
Obviousness Reasoning
Embedding sensors into structural components is a known technique, and a PHOSITA would recognize the predictable benefits of integrating performance monitoring into existing support structure designs
Source Patent Element
Complex geometric support structures without sharp corners or simple fillets
PTD Variation
Using advanced materials like carbon fiber and nanomaterials with integrated sensing capabilities
Obviousness Reasoning
Material science advances make sensor integration into structural components a predictable design evolution, particularly in high-performance sports equipment
Source Patent Element
Additive manufacturing techniques for creating golf club head components
PTD Variation
Blockchain-based performance data storage and AI-driven personalized design generation
Obviousness Reasoning
Applying data-driven design methodologies to manufacturing is a known technique, and a PHOSITA would recognize the systematic approach of using performance data to inform design iterations
Source Patent Element
Geometric optimization of support structures through manufacturing techniques
PTD Variation
Machine learning modules that adapt club head design based on individual golfer performance
Obviousness Reasoning
Personalization through computational analysis is a predictable application of existing design optimization techniques, representing an incremental technological improvement
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857851 and the disclosed technological variations, a person of ordinary skill in the art would find the integration of AI, IoT, and advanced computational techniques into golf club head design to be an obvious extension of existing manufacturing and design methodologies, thereby rendering potential claims to such technologies anticipated or obvious under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,851
TitleSupport structures for golf club heads and methods of manufacturing improved support structures
Assignee(s)Topgolf Callaway Brands Corp.