Intelligent Golf Club Head Design and Manufacturing System

Publication ID: 24-11857851_0008_PTD
Published: October 28, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Intelligent Golf Club Head Design and Manufacturing System,” Published Technical Disclosure No. 24-11857851_0008_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857851_0008_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,851.

Summary of the Inventive Concept

A system integrating AI, IoT, blockchain, and advanced materials to optimize golf club head design, manufacturing, and performance, providing real-time feedback and customization capabilities.

Background and Problem Solved

Traditional golf club head design and manufacturing methods rely on trial-and-error approaches, resulting in limited customization options, inefficient production, and suboptimal performance. The original patent addressed the issue of support structures for golf club heads, but the new inventive concept takes it a step further by incorporating cutting-edge technologies to create a more powerful and adaptive system.

Detailed Description of the Inventive Concept

The system consists of a CAD module for generating digital models of golf club heads, an AI module for analyzing and optimizing the design, a 3D printing module for manufacturing the optimized head, and IoT sensors for detecting and transmitting data related to the golf swing. The system utilizes blockchain technology to securely store and manage unique digital identifiers for customized golf club head designs. Additionally, the system incorporates machine learning algorithms to predict optimal material properties for a given golf swing style, enabling the use of advanced materials with enhanced mechanical properties.

Novelty and Inventive Step

The new claims introduce a synergistic combination of AI, IoT, blockchain, and advanced materials, which is not present in the original patent. The integration of these technologies enables real-time feedback, customization capabilities, and optimized performance, making the inventive concept novel and non-obvious.

Alternative Embodiments and Variations

Alternative embodiments may include the use of different AI algorithms, various IoT sensor configurations, or the incorporation of additional technologies such as augmented reality. Variations may also include the application of the inventive concept to other sports equipment or industries.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the golf industry, enabling the creation of customized, high-performance golf clubs. The system's real-time feedback and customization capabilities can also be applied to other sports equipment, such as tennis rackets or baseball bats, and may have broader implications for the sports technology market.

CPC Classifications

SectionClassGroup
A A63 A63B53/0487
A A63 A63B53/0408
B B22 B22F10/14
B B22 B22F10/80
B B33 B33Y10/00
A A63 A63B53/0412

Field of Art

Sports equipment manufacturing, specifically golf club head design and advanced additive manufacturing techniques, involving expertise in computer-aided design, 3D printing, materials science, and precision sports equipment engineering

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced engineering degree, proficient in CAD modeling, additive manufacturing techniques, materials selection, and understanding of golf equipment performance requirements, with knowledge of emerging technologies in sports equipment design

Obviousness Rationale

A PHOSITA would recognize that integrating AI, IoT, and blockchain technologies into golf club head design represents a predictable application of known digital transformation strategies to an existing manufacturing process. The source patent's focus on advanced support structures and manufacturing methods provides a clear technical foundation for extending design capabilities through computational and sensing technologies. The proposed variations represent logical technological progressions that would be obvious to an skilled engineer seeking to optimize golf equipment design and performance.

Obvious Combinations & Variations

Source Patent Element
Binder jet manufacturing method for creating golf club head components with complex support structures
PTD Variation
AI-driven optimization of support structure design using computational analysis and machine learning algorithms
Obviousness Reasoning
Applying machine learning to design optimization is a known technique in advanced manufacturing, representing a predictable extension of existing computational design methods
Source Patent Element
Complex geometric support structures for golf club heads with curved splines and specific angular relationships
PTD Variation
Integration of IoT sensors within support structures to enable performance monitoring and real-time feedback
Obviousness Reasoning
Embedding sensors into existing structural elements is a standard engineering approach for adding functionality without fundamentally altering core design principles
Source Patent Element
Advanced powder-based manufacturing techniques for creating golf club head components
PTD Variation
Blockchain-based digital design management and unique identifier generation for customized golf equipment
Obviousness Reasoning
Using blockchain for design provenance and customization tracking represents a straightforward application of digital authentication technologies to existing manufacturing workflows
Source Patent Element
Manufacturing method focusing on complex geometric configurations and material properties
PTD Variation
Machine learning-driven material selection based on predicted performance characteristics
Obviousness Reasoning
Algorithmic material selection is a predictable evolution of existing materials engineering practices, leveraging computational techniques to optimize design parameters
Source Patent Element
Precision manufacturing of golf club head support structures
PTD Variation
Real-time performance analysis system integrating sensor data with computational feedback mechanisms
Obviousness Reasoning
Developing closed-loop performance monitoring systems represents a natural technological progression in sports equipment design, utilizing standard engineering feedback principles
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857851 and the disclosed technological variations, a person having ordinary skill in the art would find the proposed innovations obvious and lacking inventive step. The integration of AI, IoT, blockchain, and advanced computational techniques into golf club head design represents a predictable application of known digital transformation strategies to existing manufacturing methodologies, thereby rendering potential claims obvious and non-patentable.

Original Patent Information

Patent NumberUS 11,857,851
TitleSupport structures for golf club heads and methods of manufacturing improved support structures
Assignee(s)Topgolf Callaway Brands Corp.